DS 15000 is a revolutionary system for high volume Tape & Reel die sorting. Thanks to the unique double indexer technology, 24-hour continuous operation with a throughput of up to 15,000 chips/hour can be guaranteed. In addition, the innovative and ergonomic design of the pull-out indexer allows easy access and therefore efficiency during maintenance work and when changing the output coil. Corresponding to all die sorting systems available from Mühlbauer, the optical quality control of 100% of the dies is also included as standard with the DS 15000.

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DS 15000

DS 10000

DS 20000 is the ultimate high speed solution that breaks new ground in Tape & Reel Die Sorting. In addition to the advantages of the DS 15000 - such as the double indexer technology and 100% quality control - the production processes in the DS 20000 have been further perfected through additional innovations in the area of ​​software and hardware. With this high-speed machine, a throughput of up to 20,000 chips/hour, unmatched by the competition, is possible.

DS 20000

With the new DS MERLIN Mühlbauer was able to achieve a new record throughput of up to 30,000 UPH already including full vision and sidewall inspection. On top of the significantly increased speed, the MERLIN shows 20% lower cost of ownership compared to DS 20000. The completely new construction method of the MERLIN’s core module shows a special die ejector and a pick & place wheel instead of the conventional dual bond heads and Z-Phi units. The machine and product setup have also been significantly simplified. With the completely automatic self alignment system a complex and long lasting change over and set up time are no longer required. New products can be teached faster and easier than ever before. Due to the new construction, the inspection system shows even more stable results, especially for the sensitive die frontside inspection. A more intuitive software interface and an enhanced wafer handling complete this brand new die sorting system.

Can be either flip or non-flip

DS MERLIN

Mühlbauer's CMI 202 is a combined milling and assembly system for standard ID-1 smart card applications. The system is designed for small to medium-sized production tasks and offers a minimal footprint and an economical yet flexible design with extremely high accuracy. Customers benefit from an excellent uptime, which enables a very high yield with a throughput of up to 3,500 cards per hour. The CMI 202 offers all of the proven Mühlbauer technology and quality that has been known in the smart card business for decades.

CMI 202

Mühlbauer's CMP 2020 is designed for pre-cutting and die-cutting of GSM cards (SIM cards) or other shapes from an ID-1 plastic card according to ISO standards or individual customer requirements. The new Replug technology offers maximum flexibility for different tooling configurations. The CMP 2020 can be equipped with up to three punching tools, making the system the ideal equipment to punch semi-cut SIM, mini-SIM, mini-visa and paper GSM cards in one pass. Cards are processed from magazine to magazine. A pick-and-place system automatically feeds incoming cards to the punching and pre-cutting stations. An optional vision system verifies the punching position and complete removal of waste.

CMP 2020

Mühlbauer's CMI 5001 is an efficient combined milling and assembly system for standard ID-1 smart card applications. The system is designed for large format production tasks and offers an economical, yet flexible design with extremely high accuracy. It is characterized by the highest yields with a throughput of up to 5,000 cards per hour. The CMI 5001 offers the Mühlbauer technology and quality that has been tried and tested for decades and is well known in the smart card business.

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DS 15000

DS 10000

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DB 200 WTX-1

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